Visual work instructions for manufacturing

With it you can create visual instructions for any process. This work instruction applies to Sales Control, Inventory Control, Accounting Control, Manufacturing Control, Manufacturing Pricing, Inquiry, Reporting and Administrative Functions. Create standardized work instructions;Jul 25, 2016 · Implementation of Training Within Industry (TWI) at Autoliv Poland. Visual Work Instructions Without the Hassle. Work Instructions are usually the accomplishment of best practises by a team and are retained in …In Booth 5445, Visual Knowledge Share (VKS; Chateauguay QC) is a multilingual and digital work instruction application that helps shops of any size in any industry increase quality, profitability, and productivity. b. The ability to manage work instruction documents per product configuration provides significant added value not only for the Round 1 starts with the audience drawing the side profile of a pig. Purpose: Work instructions typically break down very complex procedures or workflows into very specific steps using simplified language and visuals to reduce the potential for errors and rework, and increase accuracy. E-Method™ provides electronic work instructions and operational method sheets in real-time! These paperless systems ensure that each manufacturing process is done correctly the first time, every time. E-Method work instruction systems make new operator training effortless. Training. Improve your work instructions to increase efficiency and reduce training time. Trusted in over 30 countries, the application displays advanced work instructions while monitoring factory performance,Manufacturing Work Instructions. By implementing SWI’s, employees will increase production, improve quality, and enjoy a safer, predictable working environment. Today, the efficient production of Work Instructions is critical to meeting aggressive time-to-market goals. Glossary of lean manufacturing terms and definitions with an emphasis on productivity improvement. The scheduler then dispatches the work instructions to the operator for the shift. • Work instructions Documents specifying the details that must be followed when performing works, including the sequence, criteria for each task in the manufacturing process (including inspections). Shorten documentation authoring time. Manufacturing organizations routinely make justifications for new equipment. Work Instructions have a number of uses. The purpose of this Work Instruction (WI) is to establish a consistent method for making both IT and non-IT related goods and services purchases within the NASA IV&V Program. Visual work instructions also lead to increasing the flexibility of staffs, Visual Factory's dynamic, integrated solution delivers everything that simple work instruction systems cannot - a comprehensive execution system that guarantees consistent adherence to optimal processes to completely transform the performance and efficiency of your shop floor. If you are still using work instructions on paper, Visual workplace. Whether it is building, maintaining or repairing products, converting paper step-by-step instructions into realistic graphics increases productivity and eliminates Zeeshan Syed Visual Management 106 Other types of Visual Display Work Instructions Information Board T P M Checklist 107. without the rest of the work team suffering costly downturns in both quality and efficiency. Oct 10, 2013 · The way technology’s improved manufacturing and industrial capacities over the past few decades is fascinating. Work Instructions . e) Regular audits, as described in the “Internal Quality Audits” procedure (see Section 17. Level 4 – Forms TidyForm provides a large number of free and hand-picked Sample Work Instruction Templates, which can be used for small, medium and large-sized enterprises. Thanks in advance for your suggestions. 1 Customer Complaints 14. You can find practical, colorful files in Word, Excel, PowerPoint and PDF formats. net www. Service Work Instructions. What is it: A Work Instruction provides a detailed breakdown of instructions required to carry out one or more steps or tasks in a procedure. VKS is at its core a work instruction solution. You can edit or modify them. comprehensive visual document: graphical work instruction With PCB layout from design, the software presents precise parts location & visible shape/size/fonts; User is allowed to configure the colour, font type, style for different line/stations, which offers higher quality of graphical work instructions. Capture and retain "tribal knowledge". The SwipeGuide instruction platform enables you to create, share & track visual step-by-step instructions that fit any screen and device. Ask if the supporting instruction properly defines the process, then audit the instruction to confirm proper definition. Then once these standard procedures are well documented, focus next on consistencies across part families. Then place a numerical value in the “POINTS” column. LockStep Desktop and LockStep Free Work were developed for the manufacturing company needing to rapidly author visual work instructions for PDF deployment without the formatting hassles involved in using common "office" solutions. ECIMOS with RealityPV provides visual work instructions in real-time, as you need them. May 3, 2016Nov 13, 2013 Face it, in an era when shop floors and manufacturers struggle to&nbsp &nbsp; They wait to implement the visual work instructions, and their  to eliminate waste using the industry's leading visual work Instruction software - reducing cost, increasing productivity and enabling paperless manufacturing. Show actual pictures of the board and work area when possible and avoid cartoon-ish pictures to get the most effective communication. Work Instructions are usually the accomplishment of best practises by a team and are retained in the department or unit where the work is performed. Visual Instructor Software was developed as an easy to use instruction development program by a team of Lean Manufacturing consultants. EPE Work Instructions Title: Date Issued:06/29/10 Document Number WI190-004 Revision A Page 6 of 18 FRM 120-007 Rev I/R 4. 3 Manufacturing Operators are responsible for assessing questionable material inspection, only visual qualities (appearance) of the part Visual Work Instructions; Manufacturing Electronic Work Instruction Software – White Paper The manufacturing control software that was the basis for Zeeshan Syed Visual Management 106 Other types of Visual Display Work Instructions Information Board T P M Checklist 107. With its built in revision control and approval process, rolling out Work Instructions is as easy as clicking a mouse. When implementing standard work instructions, focus on those work activities that are consistent regardless of the type of parts being produced. Creating Visual Work Conclusion. 0. Manufacturing Work Instructions Template. Why not improve your work plans with video, visual work instructions, and information that is easy to reference and use. Machine and tool optimization is only one piece of an optimization strategy. Manufacturing execution system bill of operations (routings), electronic work instructions, equipment settings A Reference Model For Computer Integrated General Hardware. Conveying this information visually reduces the time invested in reading, processing, and interpreting text …Manufacturing today is fraught with uncertainties in the supply chain due to a variety of global issues, including weather and exchange rates. Click an icon above to learn more about that function. Quality Procedures and Work Instructions Manual. Apr 14, 2008 · Historically, our work instructions have been lenghty and verbose word documents with digital pics. The final round has the audience draws the pig with standard work instructions with visual template for comparison. For example, you can be sure you’re using the right part with a simple picture attached to the work instruction. Photos are used to aid understanding and the work instructions are located conveniently for operators close to where the work is performed. Purpose: Work instructions typically break down very complex procedures or workflows into very specific steps using simplified language and visuals to reduce the potential for errors and rework, and increase accuracy. Most companies still use traditional applications, like Microsoft Word or PowerPoint, for their documentation. Manufacturing Process Planning Templates. In round 2 you give standard work instructions to the audience to draw the pig. The ability to manage work instruction documents per product configuration provides significant added value not only for the (5) Maintain a safe work environment by adhering to all safety procedures including those which govern the handling of materials, chemicals, tools, and equipment. It is easier for an operator to check a visual aid than to read detailed instructions. Like so many lean tools, the Andon tool has its roots in the Toyota Production System. The Plex Manufacturing Cloud rests on a core set of components that support these goals. Manufacturing is the center of your business, and manufacturing depends on work instructions and processes that are easily lost in information silos. Learn the difference between Procedures and Work Instructions. What we refer to today as Digital Work Instructions (DWI) was originally marketed as “paperless manufacturing”. Use Tulip's visual work instructions template to reduce human error through easy to follow, interactive work instructions. One last thing to ensure is that people know how to suggest improvements and changes in work instructions. In the example below, the diagram shows the process and each activity (the blue boxes) represent the scope of the work instruction: Once you have separated your process (the “what”) from its work instructions (the “how”) then you’re to make visual work instructions. If you are still using work instructions on paper, read my other blog, Three Steps Toward a Paperless Culture. Promote quality improvements with built-in control plans, FMEAs, SPC and supplier quality. With templates, you have no worry to write lengthy Free work instruction Templates Excel on paper and delivery to all concerned. May 3, 2016 Digital Work Instruction (DWI) presents a sequence of steps to execute an operation/process . enterprise system, aps, mrp manufacturing, collection system software, factory management system, manufacturing execution system, mes software comparison, advanced production scheduling, creating work instruction, factory inventory management, finite scheduling, maintenance work instructions, manufacturing floor plan, manufacturing mrp software The ECS Electronic Work Instructions module provides manufacturing information and instructions, which are automatically displayed to the right user through an easy-to-use and intuitive interface. net to eliminate waste using the industry's leading visual work Instruction software - reducing cost, increasing productivity and enabling paperless manufacturing. About Electronic Work Instructions Dozuki is cloud-based documentation software with templates, photos, videos and text annotations that makes it easy to create and distribute visual work instructions, training documents, procedures, technical writing resources, and more. Manufacturing today is fraught with uncertainties in the supply chain due to a variety of global issues, including weather and exchange rates. Jun 27, 2016 Whatever the reason, providing electronic, visual work instructions in a or supporting manufacturing, creating standard work instructions is Learning to use Manufacturing Visual Work Instructions. Standardized Work Instructions (SWI’s) are specific instructions that allow processes to be completed in a consistent, timely, and repeatable manner. A work instruction is a tool provided to help someone to do a job correctly. Visual Work Instructions. Eliminate paper and make in-process improvements with real time, up-to-date electronic work instructions. Lastly, as with any continuous improvement or lean manufacturing initiative,Process color standards are primarily used to organize data and communicate status and priority with efficiency, without words and without questions. A lack of telling new employees the reasons that precisely describe why work should be performed according to the agreed standard (a lack of awareness among employees). The word Andon literally means "lamp" in Japanese. "Visual management & 5S " in Lean T. comprehensive visual document: graphical work instruction With PCB layout from design, the software presents precise parts location & visible shape/size/fonts; User is allowed to configure the colour, font type, style for different line/stations, which offers higher quality of graphical work instructions. Visual displays are used to provide operators with information about production status (andon lights, kanban boards), quality concerns, process improvement projects, etc. Detailed, highly visual and up-to-date work instructions can improve product quality, reduce rework and save time. They define the process, sequence and tact time for which work is to be completed and repeated. 0), shall ensure that the quality system procedures and instructions are being implemented in practice. Work Instruction Work Instruction, provide a detailed breakdown of instructions required to carry out one or …Work Instructions . A free one page action plan template is also provided to make identifying To Do''s easier. High quality work instructions, on the other hand, are likely to result in faster manufacturing processes, quality improvements, faster and more efficient training, increased… Skip to content Right Connect's Visual Communication Blog The ECS Electronic Work Instructions module provides manufacturing information and instructions, which are automatically displayed to the right user through an easy-to-use and intuitive interface. How Visual Work Instructions Increase Productivity Visual Knowledge Share digital work instructions from CMP address the challenges of increasingly complex products and processes, lack of standardization, and knowledge loss due to an aging workforce and high turnover; all of which contribute to productivity failures and expensive quality issues. Shop Floor Manufacturing Training Tips That Work. Lean Masters uses a unique Standard Work sheet to clearly illustrate the relationship between Takt Time, Cycle Time, Work Sequence, and Standard Work-in-Process. Defect Diagram Defect concentration diagram, is a visual data display tool that shows where defects or problems are concentrated. Measuring ROI for Electronic Work Instructions / Visual Work Instructions. Without work instructions, variation and waste are inevitable. 2 Incoming Work 12. " VKS creates a digital work instruction platform that seamlessly Ease Work Instructions software gives technicians, manufacturing and quality engineers the ability to quickly create manufacturing and service plans for any Can you develop manufacturing visual work instructions that increase productivity? What Are VWI's. • Operator Instruction Sheets and Work Element Sheets to ensure quality and improve first time quality. Staff on the factory floor or anywhere else can then complete their registrations right from any phone or tablet. The training provided should include all the elements specified on work instructions, machine operation procedures, and expectations and requirements. Visual work instructions also lead to increasing the flexibility of staffs,Visual Factory's dynamic, integrated solution delivers everything that simple work instruction systems cannot - a comprehensive execution system that guarantees consistent adherence to optimal processes to completely transform the performance and efficiency of your shop floor. need to work together to Download Manufacturing Work Instructions Whitepaper How can you improve your work instruction process? Companies spend a lot of time and effort implementing rich 3D solutions that enable great product and process design, but there remains a wall between Engineering and Documentation. visualfactory. Work instructions are a key component of standardized work. Technology Manufacturing Page 1 of 4 PON-11-604 Attachment C Attachment C Instructions for the Scope of Work The Scope of Work Template contains the framework to use to complete the Scope of Work. We’re giving you the means to live-monitor your machines and operators from anywhere in the world. However, as needs grow, one or more copies of LockStep can be harvested into Sequence Enterprise with no loss of information. Production records are kept on a sheaf of paper that move with the product, onto a screen that is disconnected with the work instructions. Currently, the VISUAL Product is known as Infor VISUAL. The challenge is to choose a sequence of assembly op- erations that will be easy for users to understand and follow. At first glance, a simple visual work instructions enable not only to increase safety at the workplace, but also increase workers productivity. They are the pathway to incremental improvement—the cornerstone of lean manufacturing. 1: Separate process and work instructions. Manufacturing Work Instructions is a means of removing paper-based forms from the manufacturing process. If there is no link for the desired How-To Guide for a specific SAP ME version, the link to the How-To Guide for the latest previous SAP ME version should be used. Learning to use Manufacturing Visual Work Instructions. Conclusion. Use our Work Instruction Input Model to collect the content , including procedures, images, diagrams, and safety concerns. But work instructions built in ill-equipped programs can cause numerous problems and endless frustration. This includes the name of the process, the author of the instructions, …Creating Visual Work Instructions to Ensure Safe and Fluent Operation of the Semi-Automatic Production Lines. Use Tulip's visual work instructions template to reduce human error through easy to follow, interactive work instructions. Visual Knowledge Share (VKS) is the digital work instructions software: a solution that will help you achieve your business goals! Visual Knowledge Share ( VKS ) is an innovative multilingual web-based software solution designed to help manufacturers transition to a paperless visual system and boost their profitability through improvements in quality, productivity and efficiency. Work instructions and process plans are the backbone of your manufacturing success. You no longer have to use cumbersome programs that were developedMar 26, 2015 · VKS Visual Work Instruction software is a simple, yet feature rich multilingual web-based application used for creating and sharing visual work instructions securely, while improving quality and Author: VKS Visual Knowledge ShareViews: 9. All The Bells And Whistles: Using The Lean Andon Tool. Create Standardized Work instructions How does Single-Minute Exchange of Dies help? Enables manufacturing in smaller lots, reduces inventory, and improves customer responsiveness. Control of Nonconforming Product 13. Scope. 0. Nov 13, 2013 Face it, in an era when shop floors and manufacturers struggle to&nbsp They wait to implement the visual work instructions, and their ASSEMBLY Content on 'visual work instructions' on world class manufacturing, which is Fiat's version of Toyota's lean manufacturing production system. The assumption behind visual work instructions is minimal text with electronic images as the major explanation of the instruction. most people write work instructions and call them procedures. It is highly helpful in teaching somebody when given this instruction template. Most visual work instructions have too much text. Main intent is to digitize the work instructions and to eliminate waste using the industry's leading visual work Instruction software - reducing cost, increasing productivity and enabling paperless manufacturing. Everyone will find it easier to draw the pig in the final round. 8KBenefits — VisualFactory. 0 The Quality System 3 of 5 0. Standard Work Instructions Standard Work Instructions 5S or Visual Management Key Performance Indicators (KPI) Total Productive Maintenance (TPM) consulting company who specializes in working with companies to enable them to successfully design and implement Lean Manufacturing or the Toyota Production System (TPS). Managing revisions, approvals, and distribution can be a time consuming task…unless you have ProWorks. They complement existing work instructions and assist in communicating at a glance. Make updates quickly, with your SOP edits automatically reflected across all materials. Tulip is the first IIoT-enabled manufacturing app platform. It allows for the creation, approval, dispatching, execution and archiving of work instructions, effectively connecting the top floor with the shop floor through SAP ERP 6. Production will forward the shop router to final inspection after all manufacturing processes Industry Standard Requirements. Too often, those silos hinder productivity and drain creativity. When he opens the form, it includes the order and lot number as well as the quantity and description of the material required. These templates provide you easy steps and give space for certain instructions that are easy to understand and work on. With the continuous advancement of technology, we expect to see further integration between plant and process design, 3D visualization, simulation software, workflow software, manufacturing execution systems and electronic work instruction software. You no longer have to use cumbersome programs that were developed Digital Work Instructions for Lean Manufacturing Visual Knowledge Share is a multilingual and digital work instruction application that helps shops increase quality, profitability, and productivity and get the most out of their factory by displaying standardized, advanced work instructions while monitoring factory performance. "Visual work instructions help us improve assembly line efficiencies and reduce the time required for getting staff up to speed on an operation," continued Plant Manager Bill Freeman. With Gluu you can create any process, add work instructions and tasks and publish it. Instructions are included. One of the risks of documented work instructions is that they can hamper improvements if people are afraid to change the documentation; and, to get the best out of your QMS, you want to make improving easy. Isolate each of the job elements and go through the instructions step by step. (6) Must be able to access production tools (routers, parts list, work instructions, etc. VISUAL WORKPLACE Visual Workplace – also known as Visual Factory or Visual Management – is a concept that emphasizes putting critical information at the point of need. Control of Inspection, Measuring, and Test Equipment 12. TPS focuses on the complete elimination of waste from the manufacturing process, and is the progenitor of lean manufacturing. They are the first criteria in institutionalizing lean management – and best practices for them are imperative to ensure that success. Tool Board Visual Documentation 10. Developed for discrete and complicated manufacturers. A great example of this is the evolution of work instructions. You no longer have to use cumbersome programs that were developedOperation Instructions. Ease Electronic Work Instruction Software removes the headache from all types of production and servicing documentation. The “current best ways” is an important concept as one of the basic tenants of Standardized Work is that you are always looking for better ways to do work. Departmental work instructions Audit process for new software development subcontractors (supplier candidates) Priorities for handling corrective maintenance tasks Annual evaluation of software development subcontractors On-the-job instructions and follow-up for new team members Design documentation templates and their application C (for other Manufacturing Work Instructions. In manufacturing or highly regulated environments, work instructions document the correct way to perform low-level activities,I’m a manufacturing engineer and since I have started participating in kaizen workshops, I have noticed that production supervisors tend to disconnect some of the poka-yokes we’ve put in place in the machines. As the standard is develop and maintained, the benefits for reducing variational increases. I've searched the net,Visual Work Instructions - Different Approaches and Use cases. These include information on key work elements, safety and quality requirements, the correct work sequence and how the work is balanced between a team of operators. Manufacturing work instructions facilitate to create and administer instructions for assembly, the condition of supply description and manuals for maintenance. QUALITY. At AssemblyX we believe embedding the process of quality, test & inspection into your instructions where the results are compelling. Visual Work Instructions. Our simple to use work instruction software yields higher productivity, faster training, and improved quality. How Visual Work Instructions Increase Productivity Visual Knowledge Share digital work instructions from CMP address the challenges of increasingly complex products and processes, lack of standardization, and knowledge loss due to an aging workforce and high turnover; all of which contribute to productivity failures and expensive quality issues. Document the current revision of the standard work instructions for each part. Examples of particles in suspensions. The template has instructions in blue type within < > that are to be deleted as it is filled out. S (Workshop slides) Zeeshan Syed Visual Management 66 Scrap - Manufacturing scrap - Tubing - Mixed scrap-banding, cold rolled, stainless - Process scrap Zeeshan Syed Visual Management 107 Visual Work Instructions What do size and placement of work instructions tell us ?Manufacturing Requirements. Your production engineers, quality and shop floor operators are frustrated, inefficient and drowning in paper with the use of Word, Excel & PowerPoint to create work instructions, procedures and visual aids. A type of visual control that displays the current state of work (i. Then create visual procedures, work instructions, checklists, and SOP job aids. Visual Work Instructions; Manufacturing Electronic Work Instruction Software – White Paper The manufacturing control software that was the basis for One of the most powerful applications of 3D visual technology is its ability to create detailed, easy-to-follow visual work instructions for companies in the manufacturing industry. documentation) by the purchaser results in the release of the product and the serial production or rejection of it. The way technology’s improved manufacturing and industrial capacities over the past few decades is fascinating. Lean Simulations. Visual devices are critical to moving from traditional manufacturing to lean manufacturing. LEAN MANUFACTURING. If …SBS 6S & Visual Management with Examples. This is helpful on the manufacturing floor when there are assembly machines that are not functioning correctly. Use our Work Instruction Input Model to collect the content , including procedures, images, diagrams, and safety concerns. Trusted in over 30 countries, the application displays advanced work instructions while monitoring factory performance,Electronic Work Instructions. This group of experts Work instructions and process plans are the backbone of your manufacturing success. Visual Aid Visual Aids or Checking Aids Sheets, is used to show with Images where key measurements are taken on the part. Whether it is building, maintaining or repairing products, converting paper step-by-step instructions into realistic graphics increases productivity and eliminates headaches often encountered by frustrated workers. 2 6-S and Visual Management learn what 6-S means learn what a visual work place is Learn what a visual device is Learn what visual management is learn how to establish 6-S (basic level) Information and instructions 9. As first conceived, when an operator on an assembly line would encounter a problem (defined as any deviation from the Standard Work Instruction),Continuously improve the way you work with the new industry standard for instruction software. This Standard Work Instruction has been developed to achieve safe operations for all personnel, while protecting property, the environment and producing quality Department The LEAN Symbols section provides 3 symbols to use as visual identifiers for any item listed in the procedure. The software in AR technology can provide a visual cue to the technician where possible problems exist, as well as if there is a defect. step digital work Work Instruction Software for Manufacturers. directly on the visual. Now we will still try again to convince them to use pictures, can anyone guide us with what to include in a complete production work I, if you can share VISUAL FACTORY STANDARDS MANUAL . ToDo_List_Template V5. Supervisors would pull the appropriate work instruction PDF from our server so that each pair of employees would be able to view work instructions for the job they are working on. Visual standards assist operators to follow standardised work by providing simple visual instructions. Download Manufacturing Work Instructions Whitepaper How can you improve your work instruction process? Companies spend a lot of time and effort implementing rich 3D solutions that enable great product and process design, but there remains a wall between Engineering and Documentation. By codifying this design knowledge in computer programs, we can make it easier to machine tools for automated manufacturing and are not meant to be seen, understood, or carried out by humans. Work instructions prepare a foundation to quickly and safely train new operators. Four Essentials of Effective Work Instructions. In my present company they already have a production work I but it is not d But we explained that it is what we call also part of the visual management that almost all companies have been practicing using pictures for instructions posted in each station or work area Metcam Minimizes Manufacturing Errors with Plant Standardization on Visual Work Instructions January 11, 2011 (Alpharetta, GA) – Metcam, a fabricator of sheet metal components and assemblies for OEMs, announced today a facility-wide commitment to the implementation of visual work instructions. , in order to create detailed work instructions. Real-Time, Interactive Work Instructions The following Strategic Initiatives of MESA International are associated with this presentation: Lean Manufacturing Quality & Regulatory Compliance Product Lifecycle Management (PLM) Real-Time Enterprise Asset Perfermance Management (APM)Four Essentials of Effective Work Instructions. The solution also has the ability to capture in process quality and productivity data, while seamlessly connecting with machines, tools, and other software such as ERPs for full Industry 4. Manufacturing Work Instructions Work instructions may take a lot of time to plan and create, but great instructions will significantly benefit production. The set of vials used inVISUAL FACTORY STANDARDS MANUAL . Manufacturing work instruction templates make the work of a large number of people easier. CNH's scope included integrated engineering, manufacturing, marketing and Purpose: Work instructions typically break down very complex procedures or workflows into very specific steps using simplified language and visuals to reduce the potential for errors and rework, and increase accuracy. For knowledge transfer purposes, it is essential that procedures perfected by veteran employees correctly be passed on to next generation workers. Procedures describe a process, while a work instruction describes how to perform the conversion itself. Attach training materials directly to the work instructions. Example of electronic work instruction created by Siemens Rail Systems using Teamcenter. Manufacturing Work Instructions for Aerospace Whitepaper 8 22 Dassault Systèmes. Buy. Visual systems and devices play a critical role in many of the most popular lean tools, including 5S, Standard Work, Total Productive Maintenance, Quick Changeover, and Kanban (Pull Production). It is therefore essential that the work instruction design and delivery process is formalized and integrated with product design and manu- facturing planning systems. The purpose of this work instruction is to define the navigation and use of the Kell-Strom process control system. Use our system to automatically build your Work Instruction, training and job aids in minutes; Then simply package the Work Instruction as a PDF along with the training materials for deployment to workers anywhere desired. Build a strong platform for lean manufacturing activities with standardized work instructions. InstructionIn Booth 5445, Visual Knowledge Share (VKS; Chateauguay QC) is a multilingual and digital work instruction application that helps shops of any size in any industry increase quality, profitability, and productivity. We also incorporate Quality at the Source in the Standard Work where workers check the material coming to them and check their work before passing it to SOPExpress™ enables you to create & standardize your SOPs in a central database using our SOP Templates. Manufacturing companies can efficiently manage and expand their growing businesses with VISUAL's support for all-inclusive, multi-entity, multi-site, and multi-currency. Real-Time, Interactive Work Instructions The following Strategic Initiatives of MESA International are associated with this presentation: Lean Manufacturing Quality & Regulatory Compliance Product Lifecycle Management (PLM) Real-Time Enterprise Asset Perfermance Management (APM) Even a high-mix environment might have some opportunity for development of standard work instructions that actually detail manufacturing steps. Conclusion. They provide a documented process sequence to perform work with the most efficient method in the designated takt (cycle) time. WIPLog – Manufacturing Work In Progress Tracking; WireRight – Automated Wiring Test Station; but take a closer look at the Visual Work Instruction (VWI) system you are considering and ask the following questions. 2. Inspection and Test Status 12. Using the Teamcenter manufacturing 3D PDF documentation solution, you can gen-erate work instructions which clearly and Siemens PLM Software Teamcenter Manufacturing 3D PDF Documentation Highly visual and dynamic 3D PDF work instructions Benefits • Rich and interactive 2D/3D work instruction docu-ments, with embedded PMI information This Website Uses Cookies By closing this message or continuing to use our site, you agree to our cookie policy. need to work together to Deploying your Work Instructions can be as much work as creating them. and salaried, need to work together to develop Visual Factory solutions that will make your job more productive and efficient. 3 Manufacturing Operators are responsible for assessing questionable material conformance with this specification 3. Procedures and Work Instructions. Lastly, as with any continuous improvement or lean manufacturing initiative, visual work instruction templates free downloads, work instructions template, work instructions template doc, visual work instruction - software for free at freeware freedownload. The intent is to promote good communication and decision making. One of the most powerful applications of 3D visual technology is its ability to create detailed, easy-to-follow visual work instructions for companies in the manufacturing industry. Main intent is to digitize the work instructions and  VisualFactory. , abnormal conditions, work instructions, and job progress information). This section offers Feature Based How-To Guides which provide setup and usage information for application features of SAP ME. 0 The following assumes the item being viewed is an assembled unit as it would appear in an operational environment. The work instructions not only reduce errors, they reduce setup time and allow for easy crossover of staff. Gain insight into manufacturing processes. Conveying this information visually reduces the time invested in reading, processing, and interpreting text-based instructions. Whether your team is on site, or in the field, directly involved in manufacturing, or supporting manufacturing, creating standard work instructions is critical to reducing errors, and improving quality & productivity. Work Instructions Template. While generally created for manufacturing work, instruction formats which include visual aids can be utilized by laboratories, service providers, end-users and the like. Precision is key in manufacturing. directly on the visual. As first conceived, when an operator on an assembly line would encounter a problem (defined as any deviation from the Standard Work Instruction), Manufacturing today is fraught with uncertainties in the supply chain due to a variety of global issues, including weather and exchange rates. Table of Contents 3 of 4 0 11. You may also see Sample Fun Math Worksheet Templates. According to electronics contract manufacturer Scott Electronics, VKS is its "manufacturing GPS. Usually seen in numbers in which it starts in one as a starting activity up to the last one that means that the activity is accomplished or completed. With this powerful software uncover opportunities to boost your manufacturing facility's capacity. training or work instructions. Your production engineers, quality and shop floor operators are frustrated, inefficient and drowning in paper with the use of Word, Excel & PowerPoint to create work instructions, procedures and visual aids. Normally when we help companies implement Standardized Work we use photos, simple diagrams, and plain text to make work instructions and present them in a very clear manner. Work instructions may take a lot of time to plan and create, but great instructions will significantly benefit production. This working instruction is intended to serve as guideline to assist the smooth handling of the initial guarantee manufacturing process reliability. This simple statement implies that the purpose of the work instruction is quality and that the target user is the worker. Toggle navigation. ) and be able to wire prep, auto bond, sleeving. Use Case 1: Basic Manufacturing Work Instructions. Interactive Visual Work Instructions. What was once just a printed list of step-by-step directions created by supervisors and engineers for shop-floor workers has transformed into a high-tech, interactive process. 1: Separate process and work instructions. Steps to Create Standard Work Instructions. For example: Manufacturing Work Instructions. Software Search visual work instruction templates. 0 integration. • Implement work standards using Operator Instruction Sheets (OIS) and Work Element Sheets (WES). Now it says you need to flip the panel over and add four more. VKS Visual Work Instruction software is a simple, yet feature rich multilingual web-based application used for creating and sharing visual work instructions securely, while improving quality and Electronic Work Instructions. “Quality is positively influenced, because workers aren’t required to process as much information on the line,” adds Sallee. In 2004, Infor Global Solutions® purchased Lilly Software and changed the name to Infor ERP VISUAL. This approach provides explicit instructions for edges to be deburred, size of final edge configuration, and the equipment to be used. There is a TPS twist on work instructions — using A3 sheets posted Designing Effective Step-By-Step Assembly Instructions how humans produce and use visual instructions. Infor VISUAL's infrastructure provides capabilities such as cross-selling, consolidation, and viewing information across sites. Get your free demo. Visual Workplace - also known as Visual Factory or Visual Management – is a lean concept that emphasizes putting critical information at the point of use. Manufacturing Work Instructions is a means of removing paper-based forms from the manufacturing process. Tooling and calibration records are kept in yet another system and there is no interlock to prevent out of calibration tooling being used. We also incorporate Quality at the Source in the Standard Work where workers check the material coming to them and check their work before passing it toVisual workplace. This forms a baseline for improvements and a wider understanding to the task is generated within the organisation. We will continue to use the pics, but will simplify the verbiage to make it more akin to the basic premise of "Verb NOUN with NOUN using NOUN" - similar to the guidance provided at: SME Link. 1 Equipment Status Tag Completion 12. P. Mar 28, 2009 · I hope someone can help me with the production work instruction format. Section Page Date Revision. Visual Work instructions (VWIs) are a tool that transfers Jan 16, 2017 how to remember more with visual work instructions Locate any instructions that can be illustrated with, for example, a production image, Tired of using "Office" software to author "Manufacturing" Work Instructions? Measuring ROI for Electronic Work Instructions / Visual Work Instructions. Below is a view of WKC used by manufacturing engineers for 3D instruction authoring. TWI - Std Work Documents Visual Production SOPExpress™ enables you to create & standardize your SOPs in a central database using our SOP Templates. visual work instructions for manufacturing They are the pathway to incremental improvement—the cornerstone of lean manufacturing. Manufacturing Work Instructions Template. A new piece of equipment might eliminate the need for a second shift, making it very easy to evaluate the financial impact on the company, for example. A common Document Control System and Workflow engine ensure timely and approved documentation is accessible from anywhere inside of Plex. Because ECIMOS communicates to Tulip's manufacturing app library is a growing collection of manufacturing apps customers can use to run their production lines. When the need for training comes up, users can go through the training as they work. As part of the lean manufacturing process, a visual factory uses signs, labels, charts, infographics, and other communication tools to provide data in an efficient manner. Operation Instructions. Visual Work Instruction Software Lower your cost of quality. I've searched the net, Visual Work Instructions - Different Approaches and Use cases. Process descriptions include details about the inputs, what conversion takes place (of inputs into outputs), the outputs, and the feedback necessary to ensure consistent results. Overview: Returning the Focus to the Worker. A Focus on Employee Productivity: Wire harness manufacturing is fundamentally a manual process. If it’s a multifunction process, managers need to identify all of the key steps. In Poland, the Autoliv Company has four manufacturing plants: two in Olawa (AEP and APT) and two in Jelcz-Laskowice (APR and APA). Adding visual work instructions or a simple video (shot on a cell phone) will improve shop floor retention by as much as 80%, and reduce errors by as much as 70%. Paperless manufacturing solutions. ECIMOS with RealityPV provides visual work instructions in real-time, as you need them. EPE Work Instructions Title: Date Issued:06/29/10 2. Because ECIMOS communicates to your in-line equipment, it knows that you’ve activated your air wrench and have fastened the bolts. A lack of willingness to use instructions by experienced employees (instructions often did not reflect the real production practice). It allows for the creation, approval, dispatch, execution, and archival of the work instructions and effectively connecting them. Manufacturing Work Instruction Template. With Tulip, manufacturers gain a holistic view of quality, process cycle times, OEE, and more. How Does a Visual Factory Work? As part of the lean manufacturing process, a visual factory uses signs, labels, charts, infographics, and other communication tools to provide data in an efficient manner. Visual Knowledge Share (VKS) is the digital work instructions software: a solution that will help you achieve your business goals! Visual Knowledge Share (VKS) is an innovative multilingual web-based software solution designed to help manufacturers transition to a paperless visual system and boost their profitability through improvements in quality, productivity and efficiency. Jan 16, 2017 how to remember more with visual work instructions Locate any instructions that can be illustrated with, for example, a production image, ASSEMBLY Content on 'visual work instructions' on world class manufacturing, which is Fiat's version of Toyota's lean manufacturing production system. From paper to digital in seven steps. But we explained that it is what we call also part of the visual management that almost all companies have been practicing using pictures for instructions posted in each station or work area. Glossary of lean manufacturing terms and definitions with an emphasis on productivity improvement. Toyota Production System (TPS) A manufacturing strategy developed by Toyota Motor Corporation of Japan over a period of many years. Work Flow Integration. You may also see Writing Instruction Templates. V. Most robotic assemblyThe XVL Work Instruction Suite is the total solution to create detailed, step-by-step work instructions. Why not improve your work plans with video, visual work instructions, and information that is easy to reference and use. 3 Work Dispatch 13. Work instructions are key documents to reference when internal or external nonconformances are identified. Uses Cases for Visual Work Instructions. Production will forward the shop router to final inspection after all manufacturing processes Work Instructions: Dynamic Instruction and Workflow Routing Efficient process workflows are the key to ensuring a seamless operation. Visual work instructions are easier to understand. A work instruction template is ideal for. A single work instruction may have multiple processes and each process may have multiple tasks. This is especially true when a worker is reading in his or her second language. Lastly, as with any continuous improvement or lean manufacturing initiative,Standardized Work. Work Flow Integration. Assembly Work Instructions. Implementation: SWI’s are best facilitatedStandard Work Instructions. Progress toward your lean enterprise goals with strategic planning tools. Download Whitepaper: Manufacturing Trends for 2019. • Presentation: There are many ways to depict assembly op- erations. “We’ve seen customers reduce the time it takes to create work instructions by up to 70 percent. Precision comes from employees knowing exactly what is expected of them and how to perform their tasks. You can counter manufacturing work instructions examples information from forecasting to manufacturing and distribution with Infor ERP Syteline. 2 A free simple To Do list template is provided in WORD, Excel and PDF formats. About Electronic Work Instructions Dozuki is cloud-based documentation software with templates, photos, videos and text annotations that makes it easy to create and distribute visual work instructions, training documents, procedures, technical writing resources, and more. Well-written manufacturing work instructions ensure employees are all on the same page and that you have standardized quality management across your organization. Work instructions maybe delivered in the following ways: Excel Spreadsheets. After having a few laughs and struggling with your group's terrible folding techniques, use a stop watch and time everyone folding their t-shirts simultaneously. This is known as “ Anchored Instruction ,” or placing instruction in a meaningful, problem solving context. Work instructions not only provide sequential steps with tools and material lists, but advanced data collection can help detect defects. Manufacturing where work-in-process smoothly flows through production with minimal (or no) buffers between steps of the manufacturing process. Work Instruction, provide a detailed breakdown of instructions required to carry out one or more steps or tasks in a procedure. Visual Work instructions (VWIs) are a tool that transfers Tired of using "Office" software to author "Manufacturing" Work Instructions? Measuring ROI for Electronic Work Instructions / Visual Work Instructions. An employer who employs more than 64,000 employees, including 4,000 employees in the area of R,D, and E. Working Instruction Department The applied manufacturing method corresponds with This work instruction is reviewed regularly by the responsible person and The LEAN Symbols section provides 3 symbols to use as visual identifiers for any item listed in the procedure. This format includes all steps and operations, consumption of the enterprise services that must be followed during the manufacturing of a product. 3 Manufacturing Operators are responsible for assessing questionable material inspection, only visual qualities (appearance) of the part Figure 2 illustrates one acceptable approach for defining edge requirements in work instructions. WORK INSTRUCTIONS. Electronic Work Instructions with Compass Designed to engage and stimulate operators, setup instructions assist in configuring or preparing for a new job. Jun 27, 2016 Whatever the reason, providing electronic, visual work instructions in a or supporting manufacturing, creating standard work instructions is Ease Work Instructions software gives technicians, manufacturing and quality engineers the ability to quickly create manufacturing and service plans for any Can you develop manufacturing visual work instructions that increase productivity? What Are VWI's. To provide context for these key insights, it’s essential to take a step back and consider the historical perspective with manufacturing work instructions. The Work Instruction module provides the ability to send the appropriate instruction to the View tags on the factory floor to instruct the operators automatically. Now with iXVL Publisher, these Work Instructions can be deployed on portable Apple® iOS devices, such as One of the most powerful applications of 3D visual technology is its ability to create detailed, easy-to-follow visual work instructions for companies in the manufacturing industry. PRODUCTION VISIBILITY. Work Instruction, provide a detailed breakdown of instructions required to carry out one or more steps or tasks in a procedure. In manufacturing or highly regulated environments, work instructions document the correct way to perform low-level activities, Designing Effective Step-By-Step Assembly Instructions inspired by earlier work in robotics on assembly planning and in vi- how humans produce and use visual Deploying your Work Instructions can be as much work as creating them. Learn More This website requires certain cookies to work and uses other cookies to help you have the best experience. Zeeshan Syed Visual Management 159 5S CHECKLIST 5 S Audit Tools Instructions: Take a look around the work area and do a visual inspection. Viewing and Consuming Visual Work Instructions. 0 SURFACE COSMETICS inspection, only visual qualities (appearance) of the part surface shall beJul 08, 2008 · At the moment, we have incorporated visual work instructions for critical to quality steps into the standard work document. Reduce IT and Engineering costs while eliminating data Visual Work Instructions and the Paperless Factory. instructions, visual aids, feedback A. Increase operator productivity through IoT enabled interactive work instructions. Every aspect of manufacturing, from automating and digitizing interactive work instructions using 2D and 3D CAD drawings and visualizations to providing real-time updates and data collection is synchronized across manufacturing operations with the iBASEt Solumina Manufacturing Execution System. Manufacturers have a critical requirement to define processes and procedures to build, maintain and dispose of products. In manufacturing or highly regulated environments, work instructions document the correct way to perform low-level activities,Qualifying Visual Inspectors - The benchmarking process Markus Lankers, PhD • Training of relevant SOPs and Work-Instructions components and materials used in the manufacturing process. Create standardized work instructions; Visual Factory. Visual Work Instructions and the Paperless Factory. 3 Tips for Writing Clear Work Instructions. Training temporaries and/or cross-trained workers so that your people can take a vacation. RE: Visual work instructions for fast takt time manufacturing assembly KENAT (Mechanical) 18 Sep 12 10:43 At a previous employer for each work station/manufacturing process they actually had posters of the steps to be taken there - no turning of pages or clicking 'next' etc. As you do the inspection place a check mark in either the “OK” column or the “NOT OK” column. Visual Workplace – also known as Visual Factory or Visual Management – is a concept that emphasizes putting critical information at the point of need. Plex House of Lean. VISUAL Manufacturing ERP software (aka VISUAL Enterprise, VISUAL MFG and VMFG) was originally developed by Lilly Software Associates (LSA). Develop a standard work for t-shirt folding. Visual work instruction is an easy-to implement, but invaluable, tool for your shop floor. Home; About us. Use them for inspiration. Continuously improve the way you work with the new industry standard for instruction software. Nov 13, 2013 · Visual work instructions will improve shop floor productivity and benefit your entire team, not just the shop floor. 0 SURFACE CLASSES 4. Add a Linux OS that has dual monitor support, then position one computer for every two workstations, with one monitor per workstation. Whether it is building, maintaining or repairing products, converting paper step-by-step instructions into realistic graphics increases productivity and eliminates Work Instructions . Often in the form of an electrical board which lights up to show at a glance the current state of work operations. That equates to a huge cost savings. The operator on the shop floor receives the order. Visual Instructor Software helps you be more efficient, saving time and money. (Alpharetta, GA) - Metcam, a fabricator of sheet metal components and assemblies for OEMs, announced today a facility-wide commitment to the implementation of visual work instructions. Organizations need to manage the traceability of source information and automate updates and part changes in the Work Instructions production process. Velocity, the DELMIA Operations Manufacturing Execution Solution, delivers world-class capability …Visual Work Instructions. It may be called the work (inspection) procedures, the work (inspection) manuals, or the QC process sheets, etc. The applied manufacturing method corresponds with This work instruction is reviewed regularly by the responsible person and amended as necessary. Work Instructions Template. 7. Real-Time, Interactive Work Instructions The following Strategic Initiatives of MESA International are associated with this presentation: Lean Manufacturing Quality & Regulatory Compliance Product Lifecycle Management (PLM) Real-Time Enterprise Asset Perfermance Management (APM)comprehensive visual document: graphical work instruction With PCB layout from design, the software presents precise parts location & visible shape/size/fonts; User is allowed to configure the colour, font type, style for different line/stations, which offers higher quality of graphical work instructions. Is the general condition of wiring and junction boxes, etc. At first glance, a simple visual work instructions enable not only to increase safety at the workplace, but also increase workers productivity. This Inspection and Testing Procedure. Manufacturing work instructions facilitate to create and administer instructions for assembly, the condition of supply description and manuals for maintenance. Then time your group again. The following features illustrate common methods currently in use: Visual Work Instructions: A poster with illustrations or photographs to show the machine, the operator, the path for moving the material, etc. At the moment, we have incorporated visual work instructions for critical to quality steps into the standard work document. visual work instructions for manufacturingEase Work Instructions software gives technicians, manufacturing and quality engineers the ability to quickly create manufacturing and service plans for any Tired of using "Office" software to author "Manufacturing" Work Instructions? Measuring ROI for Electronic Work Instructions / Visual Work Instructions. 8+ Sample Instructions. Nov 13, 2013 Face it, in an era when shop floors and manufacturers struggle to&nbsp &nbsp; They wait to implement the visual work instructions, and their May 3, 2016 Digital Work Instruction (DWI) presents a sequence of steps to execute an operation/process . Visual Work Instruction Software Lower your cost of quality. For example, an operator is shown the correct tightening order and a dynamical visualization of the tightenings that he has to execute. Visual Instructor Software helps you be more efficient, saving time and money. All equipment dials, gauges, and measuring devices should be calibrated to a set of written standards, and a record should be kept of such calibration. 3 Tips for Writing Clear Work Instructions. Any advise will be helpful. Quality Procedures and Work Instructions Manual Section Page Date Revision ii. Both LockStep Desktop and LockStep Free share the same intelligent authoring interface and data structure as WinSequence Enterprise but are single-user, desktop applications that do not allow for collaborative authoring. Visual instruction. Visual Work Instructions Without the Hassle. SOPExpress™ enables you to create & standardize your SOPs in a central database using our SOP Templates. The new digital imagery instruction system reduces errors, increases the …All The Bells And Whistles: Using The Lean Andon Tool. Interactive 3D. nethttps://www. . Process Failure Mode and Effects Analysis, that will ensure product Manufacturing: Work Instructions & Process Monitoring. net/benefitsProduction records are kept on a sheaf of paper that move with the product, onto a screen that is disconnected with the work instructions. VKS. TidyForm provides a large number of free and hand-picked Sample Work Instruction Templates, which can be used for small, medium and large-sized enterprises. Standard work instructions are used to maintain and improve productivity, quality and safety. Make the review of the work instructions part of the corrective action process. Pre-serial samples are manufactured with tools for small series or near-series systems which guarantee manufacturing process reliability. also known as Job Instructions, or Visual Work Instructions. In the absence of any specific deburring process described in manufacturing instructions, hand deburring should E-Method™ provides electronic work instructions and operational method sheets in real-time! These paperless systems ensure that each manufacturing process is done correctly the first time, every time. The To Do List Template is easy to learn and use. Reduce IT and Engineering costs while eliminating data Historically, our work instructions have been lenghty and verbose word documents with digital pics. This work instruction applies to Sales Control, Inventory Control, Accounting Control, Manufacturing Control, Manufacturing Pricing, Inquiry, Reporting and …The XVL Work Instruction Suite is the total solution to create detailed, step-by-step work instructions. it is patient work that requires time and perseverance. 0 integration. It is one of the main tools of Jidoka. Click to print entire Standardised Work Instruction Visual work instruction is an easy-to implement, but invaluable, tool for your shop floor. Sep 27, 2012 · RE: Visual work instructions for fast takt time manufacturing assembly BillPSU (Industrial) 27 Sep 12 17:18 I work at a facility which manufactures skid steer loaders about 40 units in 8 hours. For The two primary tasks in designing assembly instructions are: • Planning: Most objects can be assembled in a variety of ways. AssemblyX has been built from 1st principles for production engineering and the shop floor to enable organisations to go far beyond creating a document that is visual and clear in nature. Because ECIMOS communicates to your in-line equipment, it knows that you’ve activated your air wrench and have fastened the bolts. …Visual instruction. Standard Work Instructions. The world’s leading manufacturers are already using Tulip. Training someone who is new to a job. To tackle this issue, visual aid in the form of pictures or movies are shown to the operator when needed. For any manufacturer, work instructions are the main mode of commu- nication between manufacturing planning and shop floor execution. Visual work instruction is an easy-to implement, but invaluable, tool for your shop floor. The benefits of standardization are proven. Manufacturing Work Instructions for Aerospace Whitepaper 8 22 Dassault Systèmes. Visual Work Instruction Software. Work processesIt should be effortless to create and use intelligent, effective instructions. The visual Work Instructions template is the right tool for training new-hires, temporaries, and cross-trained workers — by providing pictures of each step, and written training instructions that are far more detailed than is appropriate for Standard Work Instructions. Learn more about Scout Systems. Lastly, as with any continuous improvement or lean manufacturing initiative, How Visual Work Instructions Increase Productivity Visual Knowledge Share digital work instructions from CMP address the challenges of increasingly complex products and processes, lack of standardization, and knowledge loss due to an aging workforce and high turnover; all of which contribute to productivity failures and expensive quality issues. Visual aids should be used whenever possible when creating Standard Operating Procedures and Work Instructions (or Job Aids). It can be seen in many areas and things in life from work, food, school, entertainment etc. Workplace Color Coding Standards Process Color Code Standards Process color standards are primarily used to organize data and communicate status and priority with efficiency, without words and without questions. Pre-serial sample. The purpose of this work instruction is to define the navigation and use of the Kell-Strom process control system. It gives you the capability to create your work instructions in a visual, digital format, and to share them instantly on any device running a modern web browser. VISUAL FACTORY STANDARDS MANUAL . Visual work instructions will improve shop floor productivity and benefit your entire team, not just the shop floor. Standardized Work Instructions. e. The key is identifying “repeaters” or “runners,” those parts or assemblies that are similar in design and come through the shop on a regular basis. Connecting operators with their machinery using advanced analytics and visual work instruction completes the puzzle. Zeeshan Syed Visual Management 107 Visual Work Instructions What do size and placement of work instructions tell us ? 108. These templates are available in various formats. VISUAL WORKPLACE. Lean manufacturing is built on Stability and Standardized Work. instructions, visual aids, feedback instruction is. Velocity, the DELMIA Operations Manufacturing Execution Solution, delivers world-class capability to shop-floor assembly and quality personnel. Digital Work Instructions for a Smart Factory! VKS is a multilingual web-based application used for creating and sharing digital work instructions securely. Want to increase production and eliminate scrap? Why not give your engineers better planning tools. Their underlying goal is to define normal and abnormal situations. Digital Work Instructions for Lean Manufacturing Visual Knowledge Share is a multilingual and digital work instruction application that helps shops increase quality, profitability, and productivity and get the most out of their factory by displaying standardized, advanced work instructions while monitoring factory performance. Manufacturing needs tools to better compete in the global economy. Visual work instructions (VWI) are made for this purpose. Standardized Work Instructions (SWI’s) are specific instructions that allow processes to be completed in a consistent, timely, and repeatable manner. ASSEMBLY Content on 'visual work instructions' visual work instructions This website requires certain cookies to work and uses other cookies to help you have the best experience. in good condition (visual inspection)? Lighting: Is the level of light adequate for safe and comfortable performance of work? Does lighting produce glare on work surfaces, monitors, screens and keyboards? Is emergency lighting adequate and regularly tested? Machine Guards Oracle® Manufacturing Execution System (MES) for Process Manufacturing is an add-on application to Oracle Process acknowledgeable work instructions . Manufacturing Work Instructions Work instructions may take a lot of time to plan and create, but great instructions will significantly benefit production. Digital Work Instructions for a Smart Factory! VKS is a multilingual web-based application used for creating and sharing digital work instructions securely. Knowing the difference between procedures and work instructions can help you understand the documentation process much Manufacturing Notes, etc. visual aid in the form of pictures or movies are shown to the operator when needed. Inspection and Testing Procedure. Operational Excellence Lean Manufacturing Lean Office and Service Lean Healthcare Customer List. Metcam Minimizes Manufacturing Errors with Plant Standardization on Visual Work Instructions January 11, 2011 (Alpharetta, GA) – Metcam, a fabricator of sheet metal components and assemblies for OEMs, announced today a facility-wide commitment to the implementation of visual work instructions